Winchester, VA – Monoflo International, a premier manufacturer of quality, injection-molded reusable transport packaging, has completed construction of a new 325,000 square foot storage and logistics facility, located at 100 Ezra Ln. in Winchester, Virginia. This expansion will double Monoflo’s existing warehouse space to accommodate the tens of millions of plastics totes, pallets, trays, and bulk containers the company manufactures each year.
John Johnson, Senior Vice President at Monoflo International highlighted the growth of the company sharing, “Our growth is about more than just increasing the number of facilities and machines in our operation; it’s about providing value to our customers. Monoflo was built on a commitment to continuous improvement. When we see an opportunity to expand in a way that helps our customers thrive, it unlocks new opportunities for our sustainable growth as well.”
The new warehouse is strategically positioned between Monoflo’s two Virginia production facilities and immediately off Interstate 81, delivering freight cost advantages to customers. The new facility will also support customers who use Monoflo Logistics Services, a recently released solution from Monoflo. This service offers flexible short-term storage for customers to manage the inflow of reusable packaging to their sites.
“From the site selection to the design and development of the building, every decision we made in the execution of the new facility was driven by how we can best support our customers,” reports Evan Hinkle, Warehouse & Logistics Manager at Monoflo International. “We employ lean warehouse management best practices to accurately and efficiently store and move inventory and leverage our relationships with freight companies to deliver our customers’ orders on time and on budget.”
Monoflo operates three facilities in North America and employs over 325 employees across the United States and Mexico. This new storage and logistics facility is just one of many recent expansions as Monoflo continues to invest in infrastructure to meet the growing demand from customers across many industries, including, food and beverage, automotive, general manufacturing, and automated systems and warehousing.
Ben Waterman, Business Development Manager at Monoflo International shares, “We are continually looking for opportunities to provide additional solutions and values for our customers and gain organizational and manufacturing efficiencies. This project does this, and we are very excited about growing our logistics services to the next level and beyond.”
Monoflo is excited to continue its support in the local community, engaging ten local Virginia contracting companies to execute this expansion.
“We are very pleased to continue our investment and commitment here in Frederick County, a locale that we have successfully partnered with for nearly fifty years,” Waterman shared.
Once the transition to the new facility is complete, Monoflo plans to convert the current warehouse to additional manufacturing space, increasing production capacity and shortening lead times to continue to better support its customers and their project timelines.
Monoflo International is hitting the road again and headed to Chicago, Illinois March 20 – March 23 for ProMat 2023. Our team of industry experts will be onsite showcasing our newest products to help supply chain professionals tackle challenges and improve their organizations efficiency, sustainability, and safety to reduce costs.
Our booth will showcase our latest solutions for Automated Systems, Automotive and Durable Manufacturing, Distribution, and the Food & Beverage industry. We’ll also unveil our newest automation container, designed to mitigate fire safety risks for ASRS warehouses storing flammable products.
Continuous improvement is the thread that runs through Monoflo, but it doesn’t stop there. It’s a goal we extend to our customers as well. Stop by our booth, #S4512, to talk with us about our latest design developments in distribution containers, collapsible containers, pallets, and more.
Monoflo International, an industry-leading manufacturer of reusable transport packaging, will be showcasing reusable packaging solutions for manufacturers in the shooting sports, hunting, and outdoor industry at the 2023 SHOT Show Supplier Showcase this January. With 50 years of experience, Monoflo and its team of packaging experts help customers overcome storage or transport challenges in their supply chain with products including Bulk Containers, Pallets, and Handheld Totes. Monoflo will be exhibiting in Booth #51322 at the 2023 SHOT Show Supplier Showcase at the Venetian Convention & Expo Center in Las Vegas, Nevada, January 16-17.
Expendable (cardboard & wood) packaging is commonly used by the gun manufacturing, accessories, ammunition and outdoor sports industry, but Monoflo customers have found many benefits due to cost, durability, and sustainability of reusables. Monoflo will be showcasing a myriad of products including reusable Handheld Totes, Pallets and Pallet systems, and reusable Bulk Containers. Additionally, Monoflo’s packaging experts will be on site to discuss packaging options and share insights into current and emerging trends in the industry.
Visit Monoflo at the 2023 SHOT Show Supplier Showcase, Booth #51322 at the Venetian Convention & Expo Center in Las Vegas, Nevada.
Monoflo interns gain hands-on experience with summer internships
A vital part of our internal culture at Monoflo International is the availability of training and professional progression opportunities, and that includes our summer internship program.
What is the Monoflo Summer Internship Program? There are many different career paths in manufacturing, from Production and Maintenance to Customer Service and Accounting. The goal of Monoflo’s summer internship program is to give interns valuable insight into all the opportunities available so they may better understand how they want to focus their education and pursue a career when they are ready to enter the workforce.
Our internship program is mutually beneficial as interns begin to build their resumes and gain valuable experience from skilled mentors that they can apply in their future roles, while Monoflo gets a first look at some of the talented people preparing to enter the job market. Many of our interns return to Monoflo after graduating as full-time employees, so it’s a win-win.
Monoflo’s 2022 Summer Internships in Review As the summer draws to an end, so do our 2022 summer internships. This year, Monoflo had six interns join our team to gain hands-on experience related to their individual areas of interest in Sales, Engineering, Maintenance, Human Resources, and Production. We were able to catch up with one of those interns before she headed back to college in Washington, DC.
“It was a great experience learning from experts in the industry. I got the chance to help the inside sales and marketing teams and discovered that I have a passion for Sales! I hope to come back next summer and continue to utilize and grow my skill set.” – Anna, Monoflo International Summer 2022 Intern.
We wish Anna and all of our interns the best of luck in the coming school year and in their future careers.
Come visit Monoflo International at Pack Expo 2022, October 23-26, at McCormick Place in Chicago, Illinois. The leader in reusable transport packaging will be showcasing their latest products in Booth #LU-6713. The booth will feature new products including new rackable and nestable distribution pallets, next generation automation containers, and newly designed GMA footprint foldable bulk containers.
Also in the product mix will be automation trays, automotive and manufacturing containers and pallet systems as well as AIAG knock-down bulk containers.
About Monoflo International, Inc.
Monoflo International, Inc. is a premier manufacturer of quality, injection molded plastic containers and pallets for manufacturing and distribution needs. Monoflo leverages its decades of experience to provide innovative and cost-effective reusable packaging solutions to the general merchandise, food distribution, automotive and manufacturing industries.
Monoflo recently completed its latest expansion project, Stonewall Production, that involved converting 32,000 sq. ft. of its 150,000 sq. ft. warehouse space into production space and will be housing six additional injection molding machines. The Krauss Maffei machines are going to be manufacturing products in their automation product line, including Stack Only Containers that are in use in ASRS warehouses across the country.
What does this expansion mean for the future of Monoflo?
Ashly Hawkins, Operations Manager, said the expansion showcases the growth of the company stating, “The addition of Stonewall production has given us the ability to produce more products in growing market segments. By incorporating automated technology in the production cells, we are able to provide a more consistent product to our customers, which stems from the ability to control each operation from beginning to end.”
This is the second major production facility expansion completed in the last year, as the company completed the construction of a 22,000 square foot “Imboden” production hall in 2021. This investment included the addition of five production machines that operate 24/7 to support increased demand and offer decreased lead times to customers.
Headquartered in Virginia, with additional manufacturing facilities in Kansas and Mexico, Monoflo continues to invest in state-of-the-art technology and equipment to provide essential products to several top Fortune companies.
The Frederick County EDA (Economic Development Authority) featured Monoflo International as a spotlight employer in Frederick County. Frederick County is among the top 10% of localities in the Commonwealth for announced capital investment and new job growth over the last decade. This feature showcases Monoflo International as being more than a company that offers competitive rates, on-the-job training, and temperature-controlled environments, but also provides employees with access to their internal and external events.
We are thrilled to be recognized as a partner contributing to advancement and growth in our local community. Check out the full feature here.
And if you’re interested in joining the team, apply now.
About Monoflo International, Inc. Monoflo International, Inc. is a premier manufacturer of superior quality injection molded plastic products including bulk, foldable and food containers and pallets, bakery trays and dollies, and dairy crates. Monoflo leverages its decades of experience to provide innovative and cost-effective reusable packaging solutions to the general merchandise and food distribution, automotive and manufacturing, and specialty custom retail industries.
Monoflo International has launched the Automation Stack Only 6545-325 Tote, the newest addition to the SO tote line, that is designed for automated storage systems and high-speed conveyor systems. This Generation II model is available in both COPP and HDPE material, with double wall rounded corners and multiple interface points and allow for smooth handling and conveyer positioning.
The new 65” x 45” footprint has optional sidewall drain holes, that are designed and tested to comply with FM Global Fire Risk Management October 2020 Standards. Customized options allow for flat, ribbed, hybrid, or welded bottom, plus optional divider or Mini Tote System (MTS) slots options for various configurations. Made entirely of plastic, this product can be easily recycled at the end of its useful life, helping end user’s reach their sustainability goals. For more information on this Stack Only Tote, call 540-771-3077 or complete a contact form to speak with a sales team member.
About Monoflo International, Inc. Monoflo International, Inc. is a premier manufacturer of superior quality injection molded plastic products including bulk, foldable and food containers and pallets, bakery trays and dollies, and dairy crates. Monoflo leverages its decades of experience to provide innovative and cost-effective reusable packaging solutions to the general merchandise and food distribution, automotive and manufacturing, and specialty custom retail industries.
Monoflo International has launched a new 48” x 40” Collapsible Bulk Container. This new bulk container’s 48” x 40” footprint makes it ideal for food processing and general distribution applications. This high-pressure injection molded bulk container is manufactured for strength and durability with smooth surfaces. Optional ventholes promote airflow, maintain desired temperature, and facility sprinkler evacuation for automated warehouse systems.
The collapsible design of the BC 4840 improves storage and backhaul efficiency, fitting 240 units on a 53’ truck. Optional ventholes promote airflow, maintain desired temperature, and facility sprinkler evacuation for automated warehouse systems. Designed to meet the needs of various supply chains, this bulk container is available it 2 height options (34” or 39”) and with optional side doors on the 48” or 40” sides.
Made entirely of plastic, this product can be easily recycled at the end of its useful life, helping end user’s reach their sustainability goals. For more information on this Bulk Container, call 540-771-3077 or complete a contact form to speak with a sales team member.
About Monoflo International, Inc. Monoflo International, Inc. is a premier manufacturer of superior quality injection molded plastic products including bulk, foldable and food containers and pallets, bakery trays and dollies, and dairy crates. Monoflo leverages its decades of experience to provide innovative and cost-effective reusable packaging solutions to the general merchandise and food distribution, automotive and manufacturing, and specialty custom retail industries.
February 2021 – Winchester, VA
Monoflo International is launching a new Nestable 30” x 42” Distribution Pallet this quarter. This pallet’s compact footprint makes it ideal for direct store delivery applications, facilitating maneuverability in tight spaces including doorways and narrow aisles and reducing the touches and labor needed resulting in faster, more efficient deliveries. This high-pressure injection molded pallet is manufactured for strength and durability, and the impact resistant foot design of this pallet reduces damage from fork tines, offering extended product life.
The space-saving nestable design of the NP 3042-6-IM pallet improves storage and backhaul efficiency, while key design features facilitate easier denesting with a forklift. Additionally, the lightweight design and strategically placed ergonomic handholds of this pallet enable manual operators to denest and grip the pallet safely and efficiently.
Additionally, large diameter drain holes in the feet of the pallet facilitate cleaning and sanitizing processes, and prevent water collection. Made entirely of plastic, this product can be easily recycled at the end of its useful life, helping end user’s reach their sustainability goals. For more information on this pallet, call 540-771-3077 or complete a contact form to speak with a sales team member.
About Monoflo International, Inc. Monoflo International, Inc. is a premier manufacturer of superior quality injection molded plastic products including bulk, foldable and food containers and pallets, bakery trays and dollies, and dairy crates. Monoflo leverages its decades of experience to provide innovative and cost-effective reusable packaging solutions to the general merchandise and food distribution, automotive and manufacturing, and specialty custom retail industries.